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Commercial electrical knowledge

The motor control diagram shown in the wiring diagram has a motor starter that has a contactor coil that is the same voltage as the motor (480 VAC), otherwise a control transformer must be used.

 

The wiring diagram shows a typical motor starter being controled with a 3 position switch for Hand, Off, and Auto, In the auto position there is a pressure switch in series that controls the operation of the motor starter.

As shown, the control circuit power is pulled from LI after the breaker and fuses, then goes to the control power fuse before feeding the hand/auto switch. In hand power is fed straight to the motor starter coil so the motor is going to run until shut off by the switch. In the auto position the pressure switch has control of the motor and can shut it off without having to move the control switch.

motor control diagram

Most electrical outlets are designed for solid wire, you can buy the more expensive commercial receptacles that are made for stranded wire but you can terminate stranded wire on a residential receptacle using the method below.

 

Strip off about 3/4 of an inch of insultion.

outlet strandedwire2

Now using your wire strippers and strip another 1/8 to 1/4 of an inch of insulation but don't pull it all the way off, pull it out to the end of the bare wire and stop

outlet strandedwire3

Now wrap the wire around the screw on the receptacle and tighten down.

outlet strandedwire5

outlet strandedwire6

It is a good idea to wrap the electrical outlet with electrical tape before installing it into the box. This is a good practice with solid and stranded wire both.

outlet strandedwire7

 

This method of terminating stranded wire on electrical outlets has been used for ever by commercial electricians and is a great little trick to put in your bag.

All power generated starts out as 3 phase power because it is the most efficient method of generation and distribution. All the power that we use comes from large generators that produce the electricity by some method, coal, nuclear, wind, hydro etc. The electricity is then pushed through large transformers to step it up to 345 thousand volts or more to transmit it across the country. The three-phase system was introduced and patented by Nikola Tesla in 1887 and 1888 and is the primary source of power in the world today.

 

Most homes are supplied with single phase power only, the small amount of loads that are common in most homes does not require 3 phase. 3 phase power is used when there are large amounts of power needed, especially electric large electric motor loads in industrial environments. 3 phase power supplies a smoother and more efficient operation for electric motors and has many benefits over single phase. With single phase power the current and voltage are at zero once per cycle, with 3 phase power having 3 phases separated by 120 degrees the power supplied is a lot smoother and consistent.

 

3 phase power is three alternating currents that are 120 degrees.

3 phase power

 

3 phase transformers

 

In industrial and commercial environments that are supplied with 3 phase power, transformers are used to break the power down to lower voltages and to distribute single and 3 phase loads. For large single phase loads and small 3 phase loads the Wye-Delta configuration is common. See below.

 

3 phase power transformer

 

 

As you can see, the secondary side of the transformer above is configured as Wye.  There are 3 phases, A, B, C and a neutral. The great thing about the Wye transformer is that you can pull single phase loads from all three phases equally while the neutral stays balanced. Let me explain this a little bit, if I were to put a 10 amp load from A to neutral (120 volts) the A phase would have 10 amps and the neutral would have 10 amps equally. Now if I put 10 amps of 120 volt load on A and B then the neutral load will reduce to 5. If I put a 10 amp 120 volt load on all 3 phases, the neutral load would be zero. The neutral balancing of a Wye configured transformer makes them perfect for large single phase distribution.  An important note when running load from a 120/208 wye panel is to keep everything balanced. Try to divide your circuits up evenly on the A, B and C phase breakers.

 You may have notice that the voltages on the secondary winding do not make as much sense as single phase transformers. If you are wondering why the voltage is 208 instead of 240 this is a characteristic of the 3 phase wye transformer. To calculate the voltage use the square root of 3 (1.73) 120 X 1.73 = 207.6. To find watts when using 3 phase we also have to use the square root of 3,

 Watts = Amps X Volts X 1.73 X PF

 

 

This is part 1 of 3 phase power; I will get deeper into the technical side of things in the next article. Stay tuned to How to Electric.com to catch the next article.

How to electric: Capacitor Start induction run motor

Single phase capacitor start motors are maybe the most popular type of single phase electric motor. They have two sets of motor windings, a run winding and a start winding. The start winding is a heavier winding and is switched out of the circuit once the motor gets up to around 75% of the rated speed.

 capacitor start motor diagram

 

 

(3) is a centrifugal force switch that opens as the motor gets up to speed disconnecting the capacitor and start winding.

(5)Start capacitor

(1) Run winding

(2) Start winding

The capacitor strengthens the magnetic field in the start winding giving the motor much more starting torque. They are usually rated in microfarads with a voltage rating of 300 to 700 volts.

Some common problems with these motors is the centrifugal switch and the capacitor. If your motor just hums and will not start these are the first two things to check. Remove the capacitor and check it with a capacitor meter, another way to check a capacitor if you dont have a meter is to use an analog multimeter. Set the multimeter on a high resistance setting and apply the leads to the cap terminals (be sure to discharge the capacitor first), the meter needle will deflect to the right slowly as the cap charges, reverse the leads and the needle should again deflect to the right while the cap charges in the opposite polarity. This is just a basic check but normally if this works the cap is good.

To check the switch either remove the back of the motor and physically look at the switch contacts or refer to the wiring diagram of the motor and use an ohm meter to check continuity.